Injection Molding Machine E3-160 Ton The clamping stroke, injection stroke and ejection stroke are controlled by electronic ruler, with high precision linearity and high control accuracy.
1. Control system
Fully computer controlled, tabular parameter input and automatic verification can solve the problem of different languages.
Dynamically monitor the position, time, action, pressure, speed and temperature of the machine. Dynamic alarm message display, dynamic modification of function time, full control operator can see the status of the machine at a glance.
The clamping stroke, injection stroke and ejection stroke are controlled by electronic ruler, with high precision linearity and high control accuracy.
The temperature is controlled by P.I.D mode, and the control accuracy is ±1℃. It also has temperature abnormality detection and thermocouple disconnection alarm function, and screw cold start prevention function.
It has the production management function and automatically records production status and product quantity.
The four-stage switch pressure, flow, position and time settings can be automatically converted according to the clamping force to improve efficiency and protect the mold.
Six-stage injection, four-stage pressure holding, two-stage pre-plasticization and post-relaxation function, accurate operation to ensure product quality.
50-group molding parameter storage and access, with data protection and confidentiality function, improves injection molding product efficiency and ensures product quality.
The ejector has the functions of repetition, vibration, dwelling and blowing ejection.
It can control the complex combination of core pulling and thread twisting to meet the requirements of complex plastic products.
2. Oil system
World famous hydraulic parts, few failures, fast switching, easy maintenance.
Imported oil pumps are used, with low noise, long life, stable and reliable performance.
Through the precise control of pressure and flow feedback by the servo system, the system responds faster and has more accurate repetition accuracy.
The entire hydraulic system adopts specific pressure and flow control, high-quality control loops and feedback loops with fast response to ensure accurate and stable system pressure and flow, and ensure the precision of plastic products.
Double guide column support, double-bar balanced injection, high injection pressure and large flow, multi-level setting, to meet the process requirements of different plastic products.
Grease and thin oil lubrication adopt independent multi-point detection and distributed lubrication to keep each lubrication point in the best lubrication state.
The plasticizing system adopts a large torque hydraulic motor to ensure smooth plasticizing.
A sealing system with a double seal structure and imported high-pressure hoses are used to ensure no hydraulic oil leakage.
Large machines add hydraulic safety devices.
3. Mechanical processing
All mechanical parts are optimized and designed using CAD/CAM/CAPP technology to ensure product design quality.
The five-point toggle mechanism is arranged obliquely, and the template design is analyzed by finite element analysis. The box structure is adopted to ensure the rigidity and service life of the clamping parts.
The mechanical parts adopt Japanese and German CNC machining centers and flexible processing lines to ensure the machining accuracy and quality of mechanical parts.
In terms of frame structure design, a larger steel section is used than machines with the same clamping force. The reasonable structural design reduces vibration during the operation of the machine and avoids deformation caused by long-term deformation and affecting the performance of the whole machine.